The Science Behind the Work

Corrosion 101

Why steel fails in waterparks and coastal environments — and how cathodic protection and coatings stop it.

Understanding the corrosion cell

Steel doesn’t rust randomly. It rusts because four things are present at once — and pool decks, splash pads, and coastal facilities give it all four in abundance.

Diagram of a corrosion cell A steel plate with an anode region losing metal and a cathode region that stays protected. Electrolyte above the plate carries ion flow between the two regions; the steel itself carries electron flow, completing the circuit. ELECTROLYTE — CHLORINATED WATER ION FLOW ANODE — METAL LOSS Fe → Fe²⁺ + 2e⁻ CATHODE — PROTECTED ELECTRON FLOW — METALLIC PATH
Anode, cathode, electrolyte, metallic path — remove any one and the cell stops

Why waterparks corrode faster

A corrosion cell needs an anode (where metal is lost), a cathode (where it’s protected), an electrolyte to carry ions between them, and a metallic path to carry electrons back. Chlorinated water is an efficient electrolyte, and constant wet-dry cycling in the sun breaks down coatings that would otherwise keep that electrolyte off the steel — so the cell runs harder, longer, every season.

Cathodic protection does the losing for you

Zinc-rich primers and field-applied galvanized coatings work by being more anodic than the steel underneath. The zinc becomes the sacrificial anode and corrodes first, so the structural steel stays cathodic — protected — for as long as the zinc lasts.

Surface coatings close the circuit off entirely

Epoxies and urethanes applied over that zinc layer act as a barrier, keeping the electrolyte from reaching bare metal in the first place. Prep, cathodic protection, and topcoat aren’t three separate jobs — they’re one system, which is why we handle the full scope instead of just one step of it.

What untreated corrosion can eventually look like

Severe corrosion and paint delamination on a steel support bracket, with layers of rust flaking away from the base metal
Severe CorrosionUntreated Support Steel

Left unchecked, the corrosion cell can break steel down faster than you think.

Freedom Steel Restoration provides onsite inspections and assessments for slide towers, play structures, and steel structures of any kind. Please reach out to schedule yours.

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